Optymalizacja kosztów produkcji mebli

Why is it worth it?

Benefits of outsourcing components from Melaco

By choosing to work with Melaco, furniture manufacturers gain the opportunity to shorten production times, reduce storage costs, and minimize material waste. Instead of investing in expensive machinery, processing technologies, or storage for various components, companies can focus on designing, selling, and customizing products to the individual needs of the end customer.

Outsourcing components also makes it easier to adapt to changing market trends. Melaco offers a wide range of decors, colors, and finishes, allowing manufacturers to introduce new collections without having to reorganize their own production facilities.

Flexibility in transport and delivery

Melaco provides flexible solutions for the transport and packaging of components. Customers can use their own transport with collection from Melaco’s premises, organized company transport, courier delivery, as well as customized packaging depending on the customer’s needs. As part of establishing cooperation, each partner also receives a prototype of the component to ensure that mass production will meet their expectations. This approach increases safety and reliability in the production process, eliminating the risk of errors or non-compliance.

Melaco’s modern production technologies

Melaco uses advanced technologies that guarantee the durability, aesthetics, and repeatability of furniture components. The most important technological solutions include:

  • Vacuum pressing – enables the precise application of decorative film to MDF boards, ensuring a perfect fit and high aesthetic quality.
  • Continuous wrapping of narrow, profiled elements – a technology that allows for permanent covering of surfaces with complex and irregular shapes with foil, eliminating the risk of the decor peeling off and microcracks forming.
  • HOT MELT LAMINATION – ensures a strong and durable bond between the decorative film and the board, guaranteeing resistance to moisture, high temperatures, and mechanical damage.
  • Micro Milling™ – precise milling of surfaces and decors, which allows for realistic textures and unique patterns, increasing the aesthetic value of the finished components.
  • CNC machining – allows for precise milling, drilling, and cutting of components in accordance with customer documentation, maintaining dimensional repeatability and quality of elements.
  • FLICK&CLICK™ assembly system – enables quick and easy assembly of elements without the use of additional tools, which speeds up production and improves the aesthetics of visible joints.
  • Technology of covering narrow surfaces with PVC, ABS, or PP edging using PUR adhesive, ensuring resistance to moisture, high temperatures, and high aesthetics of the product.

Thanks to these technologies, furniture manufacturers can use components that are functional, aesthetic, and more resistant to harsh operating conditions, as well as bring products to market faster and more efficiently.

Diversity and flexibility in production

Melaco offers components in a wide range of colors, patterns, and finishes, allowing you to create collections tailored to changing interior design trends. The variety includes both standard and moisture-resistant boards, as well as various finish options – matte, glossy, textured, or mirrored. Such a wide range allows you to create consistent furniture lines for kitchens, bathrooms, living rooms, bedrooms, children’s and youth furniture, as well as office furniture.

Melaco’s machine park allows for the production of both large series and smaller batches of components, which is important for manufacturers who need flexibility in fulfilling orders. This approach allows for a quick response to changes in market demand, while maintaining high quality and product repeatability.

Color integration and harmonious design

Melaco boards can be combined with various types of fronts and other furniture components, allowing for uniform colors and consistent decor throughout the interior. This makes it possible to create harmonious spaces where kitchen, bathroom, living room, bedroom, and office furniture perfectly match in terms of color and pattern. This approach allows manufacturers to offer ready-made, aesthetically consistent furniture collections in which various elements – from fronts to countertops – form a uniform whole, without the risk of visual color discrepancies or mismatched textures.

Współpraca z Melaco

Cooperation with Melaco

Experience and safety

Melaco has many years of experience in manufacturing components for the furniture industry, which allows companies using outsourcing to receive full support in their production processes. Partners can count on technical advice, assistance, and flexible adaptation of production to individual needs. The company stays up to date with the latest trends in the furniture industry by regularly participating in trade fairs and industry events, which allows it to offer components that are in line with current changes. In addition, testing prototypes before starting mass production ensures that the final series will meet customer expectations, minimizing the risk of errors and the need for corrections.

Summary

Outsourcing furniture components to Melaco allows manufacturers to optimize production costs, increase efficiency, and ensure visual consistency across entire furniture collections. Flexibility in terms of technology, colors, finishes, transportation, and packaging allows components to be adapted to current trends and market needs. The ability to verify prototypes before mass production, Melaco’s technological support and experience make cooperation safe, cost-effective and strategically beneficial for furniture manufacturers in every segment.

Previous post

Even the most solid furniture boards need a beautiful, fashionable finish. At Melaco we regularly prepare new colours, decors and patterns that correspond to the latest interior trends. See the latest products prepared as part of the Spring 2020 collection.

Next post

In furniture production, increasing importance is being attached not only to individual elements, but to the entire product line, in which boards, fronts, slats, panels, countertops, profiles, and furniture elements form a visually coherent whole. COMPLETE SKIN furniture boards are a solution dedicated to manufacturers who strive to maintain a uniform decor across entire collections, regardless of the intended use of the furniture: kitchen, bathroom, bedroom, children's, youth, or office.

Contact

Do you have questions? Contact us.

We will be pleased to answer all questions about MELACO’s offer, terms of cooperation and orders. Write or call us.

Contact

Melaco sp. z o.o.

ul. Ciepielowska 9
67-100 Nowa Sól
Poland

SALES DEPARTMENT

Agata Sroczyńska

Sales Coordinator

SALES DEPARTMENT

Beata Prałat

Sales Specialist

Melaco | Producent elementów meblowych
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